>> Recycling machines
Rubber powder production line from old tire
Description:
Waste tire recycling machine: This line mainly consists of mainframe (rubber crusher), powder screener, and magnetic separator.
Step1: Through the decomposition of waste tire by Waste tire breaking down machines set, the tire processed into about 3.5 cm square pieces first;
Step2: By the rubber crusher shredding process to get rubber powder or particles with wire and fiber mixed inside.
Step3: Using the powder vibrating screener, magnetic separator to completely separate wire and fiber and tire rubber powder or granules.
Through the conveyor belt with two sieve beds filter out the fine material and then by magnetic roller, magnetic separation of steel wire and fiber, finally, getting the pure rubber powder.
These machines set mainly consists the following equipment:
1. Tire ring cutter XQK-800
This machine is used to cut steel tire sidewall in order to do separation of the next step. Tire placed Disc platform, rotate the middle of hand-wheel, three-jaw card holder will be jammed solid inner tire, start power, work platform rotation, cutting tools as needed into the knife, slowly cut into the tires, step by step, until cut sidewall of the tire. This is first step of recycling waste tire.
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motor
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Range of process
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Capacity /hour
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Dimension
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weight
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2.2KW
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750－1200mm dia tire
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25－30 tires /hour
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1300*900*1480 mm
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0.6 ton
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2. Rubber bar cutter
This machine is utilized to cut radial tire which has been removed one side-wall into a certain sized of rubber strip.
2 disc cutters are of special materials, hard and durable, can be used repeatedly grinding for no more than 1200mm dia wire tires.
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Motor power
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capacity
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Process tire dia
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Material processed size
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dimension
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weight
|
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5.5KW
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20 tires/hour
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Less than 1200mm
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35－55mm
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1230*650*1580
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0.8 ton
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Rubber block cutter can cut the tire strip cut by bar cutter into lump type. The cutter is of alloy, capacity is 9-11 tons per day. The knife is not shaper, can be repeated grinding.
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Motor
|
capacity
|
Size of processed materials
|
Dimension of the machine
|
weight
|
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7.5KW
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0.8－1ton/hour
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35*35mm
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780*550*1210mm
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0.6ton
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Ⅱ. Main machine group
The machines set consist of rubber crusher and auxiliary machine. The auxiliary machines mainly consist of vibration sieve, rubber block conveyor, rubber powder filter screener, powder materials conveyor; steel wire magnetic separator. These auxiliary machines works together to achieve the production process flow.
1. The rubber crushing mill: It is mainly used to crush the rubber lump, soles and rubber leftover materials to get the rubber powder or rubber granules.. The machine uses alloy chilled cast iron roller, the surface of hard wear-resistant, roll after roll of groove, cavity processing, so that the roll surface temperature uniformity; with overload protection and emergency braking device, safe and reliable; using hand-wheel adjustable rollers tube spacing, easy to operate。
破胶机
Specification：
|
Item
|
model
|
Roll dia×
Roll length
(mm)
|
Roll ratio
|
Front roll linear
speed
(M/min) |
Production
capacity
(Kg/h) |
Max.gap
(mm)
|
Motor
power
(KW)
|
Dimension
(mm)
|
Weight
Kg |
Remarks
|
|
Rubber crusher
|
XKP-400
|
400×600
|
1:1.38
|
17.16
|
70～600
(according to power size )
|
10
|
45
|
4210×1850
×1925
|
7500
|
grease
|
|
Rough power crusher
|
XKC-400
|
400×600
|
1:1.38
|
17.16
|
800
|
10
|
45
|
4210×1850
×1925
|
7500
|
grease
|
|
Rubber crushing mill
|
XKP-450
|
450×760
|
1:1.38
|
23.43
|
1000
|
10
|
55
|
4550×1970
×1860
|
11000
|
grease
|
|
Rubber crushing mill
|
XKP-560
|
510×800
560×800 |
1:1.39
|
27.14
|
2000
|
15
|
75
|
5620×2260
×1900
|
16000
|
grease
|
2. Vibration sieve, magnetic separator, conveyor belt, Air flow classifier
Details for the components:
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大输送带
Big belt conveyor
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1
|
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大振动筛
Big vibration sieve
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1
|
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大振动器
Big vibration device
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1
|
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小振动筛
Small vibration sieve
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1
|
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小振动器
Small vibration device
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1
|
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粗胶粉输送机
Coarse fraction rubber crumb conveyor
|
1
|
|
双层磁选机
Two layers magnetic separator
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1
|
|
小输送机
Small coneyor
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1
|
Final powder:
